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Strany 1 - Wheel Loader WL 30

www.wackerneuson.comOperator’s ManualWheel Loader WL 30

Strany 2 - December 10 Edition

B A S I C I N F O R M ATI O N8Each new user must be instructed before using the loader for the rst time.Instructions for using the Operator’s Manual

Strany 3

O P E R ATI NG A N D O P E R AT I O N98ENVIRONMENTAL NOTEHydraulic oil is hazardous to the environment. Do not allow it to be released uncontrollabl

Strany 4 - CONTE NTS

O P E R ATI NG A N D O P E R AT I O N99W L 3 0Fig. 39 Coupling and uncoupling tools221334For hydraulically activated attachments:6. Stop the engin

Strany 5

O P E R ATI NG A N D O P E R AT I O N100• Lower the attachment until it is rmly resting on a hard surface.• Close attachments with movable componen

Strany 6

O P E R ATI NG A N D O P E R AT I O N101W L 3 05.4.6 Bucket FunctionThe light cargo bucket / earth bucket attachments are in-tended for loosening,

Strany 7

O P E R ATI NG A N D O P E R AT I O N102OperationWhen dumping the bucket and loading vehicles, you can perform two work movements at the same time i

Strany 8

O P E R ATI NG A N D O P E R AT I O N103W L 3 0Use the level indicator (Fig. 41) in order to assess more effectively the curl position of the attach

Strany 9 - PR E FA C E

O P E R ATI NG A N D O P E R AT I O N104Loading workLower the bucket to pick up loose material so that it is paral-lel to the ground and move it int

Strany 10 - 1 BASIC INFORMATION

O P E R ATI NG A N D O P E R AT I O N105W L 3 0Now raise the loader lift arms slightly so that the weight is on the loader‘s front axle. This is to

Strany 11

O P E R ATI NG A N D O P E R AT I O N106Excavation workSoft material:Lower the bucket to the ground to lift out soft material and tilt the bucket fo

Strany 12

O P E R ATI NG A N D O P E R AT I O N107W L 3 05.4.7 Tip-oversIf the machine tips over, or in the event of an ex-treme slope condition, take the fo

Strany 13

B A S I C I N F O R M ATI O N9W L 3 01.1 Notes about this Operator’s ManualThe specications, illustrations, weight information and technical data a

Strany 14 - Document pocket

O P E R ATI NG A N D O P E R AT I O N108At low outside temperatures5.4.8 Precaution measures for various temperature conditionsAt high outside temp

Strany 15

O P E R ATI NG A N D O P E R AT I O N109W L 3 0Take the following precautions at low temperatures to pre-vent the loader from being damaged and to m

Strany 16

O P E R ATI NG A N D O P E R AT I O N1105.5 Optional equipmentActivate the loader lift arm damper control to im-prove ride quality and stability du

Strany 17

O P E R ATI NG A N D O P E R AT I O N111W L 3 0Fig. 47 Switch for loader lift arm vibration damp-ingLoader lift arm damper activation• Pull the s

Strany 18 - 2 BASIC SAFETY INSTRUCTIONS

O P E R ATI NG A N D O P E R AT I O N112Fig. 48 Optional hydraulics control leverOptional hydraulics control activationThis function allows you to

Strany 19

O P E R ATI NG A N D O P E R AT I O N113W L 3 0Electrical connector on the loader lift armsSwitch the electrical connector on the lift arms (Fig. 49

Strany 20

T O W I N G A N D T R A N S P O RT I N G1146 TOWING AND TRANSPORTING6.1 TowingWARNINGPersonal injury or equipment damage hazards from improper towi

Strany 21

T O W I N G A N D T R A N S P O RT I N G115W L 3 0Towing equipmentNOTICETowing the wheel loader can damage the hydro-static propulsion system unless

Strany 22

T O W I N G A N D T R A N S P O RT I N G116Disconnecting the drive (Bypass- switching)WARNINGPossibility of personal injury or equipment dam-age. An

Strany 23

T O W I N G A N D T R A N S P O RT I N G117W L 3 0To tow the loader, it is necessary that you disconnect the drive. In this case the travel transmiss

Strany 24

B A S I C I N F O R M ATI O N101.2 Explanation of the symbols used in this Operator’s ManualTo ensure safe operation and maintenance of the wheel lo

Strany 25

T O W I N G A N D T R A N S P O RT I N G1186.2 Transporting Articulation frame lockPersonal injury hazard. Install the articulation frame lock slowl

Strany 26

T O W I N G A N D T R A N S P O RT I N G119W L 3 0Articulation frame lock installedFig. 53 Articulation frame lockArticulation frame lock storage p

Strany 27 - Transport of large

T O W I N G A N D T R A N S P O RT I N G120Clean the wheel loader to reduce the hazard of dirt and debris falling from the machine during transport.C

Strany 28

T O W I N G A N D T R A N S P O RT I N G121W L 3 0Use the attachment points (Fig. 55) that are marked with labels (Fig. 54) indicating the lifting po

Strany 29 - 2.4.3 Electrical power

T O W I N G A N D T R A N S P O RT I N G122NOTICEFailure to securely bind the loader to the transport can cause the loader to shift. This can lead to

Strany 30

T O W I N G A N D T R A N S P O RT I N G123W L 3 0As attachment points to which to tie down the loader, use the towing equipment and the attachment p

Strany 31 - 2.4.7 Tip-overs

T O W I N G A N D T R A N S P O RT I N G124Fig. 58 Tying down the loader

Strany 32

L O W E R I N G L O A D E R A R M S125W L 3 07 LOWERING LOADER ARMSWARNINGPersonal injury or equipment damage hazards.In the event the engine stops a

Strany 33 - Safety labels

RELIEVIN G RESIDUAL PRESSURE IN THE HY DR AULIC SYSTE M1268 RELIEVING RESIDUAL PRESSURE IN THE HYDRAULIC SYSTEMProceed as follows to reduce the resid

Strany 34 - Safety label 4

RELIEVIN G RESIDUAL PRESSURE IN THE HY DR AULIC SYSTE M127W L 3 0Opening the load holding control valvesWARNINGPersonal injury hazard.A ne jet of hyd

Strany 35 - Safety label 8

B A S I C I N F O R M ATI O N11W L 3 0CAUTIONCAUTION indicates a hazardous situation which, if not avoided, could result in minor or moderate injury.

Strany 36 - Safety label 9

RELIEVIN G RESIDUAL PRESSURE IN THE HY DR AULIC SYSTE M128For loaders with load holding control valves on the lifting and attachment cylinder, open th

Strany 37 - Label 15

S E C U R I N G T H E L O A D ER129W L 3 09 SECURING THE LOADERThe following instructions apply to stopping and parking the loader after daily opera

Strany 38

S E R V I C I N G A N D I N S P E C TI O N13010 SERVICING AND INSPECTION10.1 Basic safety instructions for servicing and inspectionOperator’s Manua

Strany 39 - Seat belt

S E R V I C I N G A N D I N S P E C TI O N131W L 3 0Securing the loader and attachment• Perform servicing and inspection work only if the loader is s

Strany 40 - Fig. 7

S E R V I C I N G A N D I N S P E C TI O N132Tools• Use diagnostic and repair tools that are in serviceable condition and have been calibrated regul

Strany 41 - Battery disconnect

S E R V I C I N G A N D I N S P E C TI O N133W L 3 0Residual pressure in the hydraulic systemPersonal injury hazard.• Pressurized jets of uid can p

Strany 42 - Loader lift arm

S E R V I C I N G A N D I N S P E C TI O N134Threaded connections, pipes, hydraulic hosesWARNINGPersonal injury hazard.• Pressurized jets of uid can

Strany 43 - 3 TECHNICAL DATA

S E R V I C I N G A N D I N S P E C TI O N135W L 3 0BatteriesExplosion hazard.A rapidly discharged battery vents explosive gases.• Do not use open 

Strany 44 - TECHNICAL DATA

S E R V I C I N G A N D I N S P E C TI O N136Electrical system• Always observe the correct order when disconnecting the battery. -Disconnecting: Firs

Strany 45

S E R V I C I N G A N D I N S P E C TI O N137W L 3 0After maintenance• After completing maintenance and inspection work, al-ways reattach all the sa

Strany 46 - Noise values

B A S I C I N F O R M ATI O N121.3 Warranty and liabilityObserve the following points:• Do not make any changes to the wheel loader.• Use only Wack

Strany 47 - Vehicle ID

S E R V I C I N G A N D I N S P E C TI O N13810.2 Servicing and inspection intervalsDaily servicingPerform the following tasks:• Clean the machine•

Strany 48 - 3.4 Dimensions

S E R V I C I N G A N D I N S P E C TI O N139W L 3 0Weekly servicingPerform the following tasks:• Clean fuel lter for the presettling reservoir (if

Strany 49 - Item Designation Value

S E R V I C I N G A N D I N S P E C TI O N140First inspection after 50 operating hoursTasks to be performed (check)

Strany 50 - Operating elements

S E R V I C I N G A N D I N S P E C TI O N141W L 3 0Tasks to be performed (check)

Strany 51 - Item Designation

S E R V I C I N G A N D I N S P E C TI O N142Inspection after 500 operating hoursTasks to be performed (check)

Strany 52

S E R V I C I N G A N D I N S P E C TI O N143W L 3 0Tasks to be performed (check)

Strany 53

S E R V I C I N G A N D I N S P E C TI O N144Tasks to be performed (check)

Strany 54

S E R V I C I N G A N D I N S P E C TI O N145W L 3 0Inspection intervalsMaintenance and inspection personnel must have specialized knowledge of servi

Strany 55

S E R V I C I N G A N D I N S P E C TI O N146Work to be performedOperating hours: 250, 750, 1000, 1250, 1750, 2000, 2250, 2750, 3000, etc.Operating h

Strany 56 - 1 2 3 4 5 6 7 8

S E R V I C I N G A N D I N S P E C TI O N147W L 3 0Work to be performedOperating hours: 250, 750, 1000, 1250, 1750, 2000, 2250, 2750, 3000, etc.Oper

Strany 57

B A S I C I N F O R M ATI O N13W L 3 0Read and understand the operating instructions in this Man-ual before operating this wheel loader. Before perfo

Strany 58 - Switches / rocker switches

S E R V I C I N G A N D I N S P E C TI O N148Work to be performedOperating hours: 250, 750, 1000, 1250, 1750, 2000, 2250, 2750, 3000, etc.Operating h

Strany 59

S E R V I C I N G A N D I N S P E C TI O N149W L 3 0Work to be performedOperating hours: 250, 750, 1000, 1250, 1750, 2000, 2250, 2750, 3000, etc.Oper

Strany 60 - 4.4 Indicator devices

S E R V I C I N G A N D I N S P E C TI O N15010.3 Lubrication scheduleLubricate all the points of lubrication daily with water-resistant multi-purpo

Strany 61

S E R V I C I N G A N D I N S P E C TI O N151W L 3 0Item Point of lubrication Nipples13 Small tie rod, rear

Strany 62 - 5 OPERATING AND OPERATION

S E R V I C I N G A N D I N S P E C TI O N15210.4 Cleaning the loaderWARNINGBurn hazard.High pressure water at the maximum recommended temperature (

Strany 63 - Fuel filler neck

S E R V I C I N G A N D I N S P E C TI O N153W L 3 0ENVIRONMENTAL NOTEAvoid environmental damage.Clean the loader only in a suitable place where the

Strany 64 - 5.1.2 Operation

S E R V I C I N G A N D I N S P E C TI O N15410.5 General safety checkCheck:• all steel parts for damaged and loose screws/bolts, par-ticularly the

Strany 65

S E R V I C I N G A N D I N S P E C TI O N155W L 3 010.6 Specications and lling quantitiesItem Capacity in liters / gallons F

Strany 66

S E R V I C I N G A N D I N S P E C TI O N15610.7 Maintenance and inspection work 10.7.1 Preparation for maintenance and inspection workOpening the

Strany 67 - Adjusting the steer

S E R V I C I N G A N D I N S P E C TI O N157W L 3 0Open and close the engine enclosure using the handle provided. The handle is lockable.If the engi

Strany 68 - Adjusting the opera

B A S I C I N F O R M ATI O N14Similar uses of the loader with alternative attachments which do not change the safety requirements for the loader but

Strany 69 - 5.1.6 Seat belt

S E R V I C I N G A N D I N S P E C TI O N158Tilting the operator’s platformWARNINGImproperly tilting the cab can cause personal injury or damage to

Strany 70 - Buckling the seat

S E R V I C I N G A N D I N S P E C TI O N159W L 3 021Fig. 63 Cab tilt lever

Strany 71 - Lengthening

S E R V I C I N G A N D I N S P E C TI O N160Tilting the operator’s platform:1. Remove any loose objects from the operator’s platform.2. Make sure th

Strany 72

S E R V I C I N G A N D I N S P E C TI O N161W L 3 0Lowering the operator’s platform:1. Remove the support bar from the pocket and return it to stora

Strany 73 - Lighting / forward

S E R V I C I N G A N D I N S P E C TI O N16210.7.2 Servicing the engine Checking the engine oil levelWARNINGShearing, pinching, and crushing hazard

Strany 74 - Switches for wind

S E R V I C I N G A N D I N S P E C TI O N163W L 3 0Fig. 66 Checking the en-gine oil / filling the oil211. Stop the loader on a horizontal surface

Strany 75 - Fig. 26

S E R V I C I N G A N D I N S P E C TI O N164Changing the engine oilWARNINGBurn hazard.The operating oil temperature in the diesel engine is more tha

Strany 76 - Headlight and rotat

S E R V I C I N G A N D I N S P E C TI O N165W L 3 0Fig. 67 Engine oil drain opening211. Bring the engine to operating temperature and allow to co

Strany 77

S E R V I C I N G A N D I N S P E C TI O N166Changing the engine oil lterWARNINGBurn hazard.The operating oil temperature in the diesel engine is mo

Strany 78 - Heating controller

S E R V I C I N G A N D I N S P E C TI O N167W L 3 0The engine oil lter is located on the left side of the engine (Fig. 68).1. Put a receptacle for

Strany 79 - Ventilation outlets

B A S I C I N F O R M ATI O N15W L 3 0

Strany 80 - Starting switch

S E R V I C I N G A N D I N S P E C TI O N16810.7.3 Servicing the fuel systemThe fuel passes from the reservoir through a pre-lter and a sieve with

Strany 81

S E R V I C I N G A N D I N S P E C TI O N169W L 3 0Servicing the water separator1. Place a receptacle under the water separator Item 1 (Fig. 70).2.

Strany 82

S E R V I C I N G A N D I N S P E C TI O N170Changing the fuel pre-lterFig. 71 Fuel pre-filter, main fuel filtera 23The fuel pre-lter Item

Strany 83 - 5.3.2 Travel speed

S E R V I C I N G A N D I N S P E C TI O N171W L 3 0Changing the main fuel lter1. Place a receptacle under the main fuel lter item 3 (Fig. 71).2.

Strany 84

S E R V I C I N G A N D I N S P E C TI O N172Venting the fuel system1. Fill the fuel reservoir.2. Switch the starting key to position I (operation)

Strany 85 - Changing direction

S E R V I C I N G A N D I N S P E C TI O N173W L 3 010.7.4 Servicing the air lter systemThe loader is equipped with a dry air lter for ltering th

Strany 86

S E R V I C I N G A N D I N S P E C TI O N174Air lter dust valveCheck if the outlet slot on the dust valve Item 1 (Fig. 74) is clear. Remove dust ac

Strany 87 - 5.3.3 Stopping and parking

S E R V I C I N G A N D I N S P E C TI O N175W L 3 01. Remove the fasteners on the cover Item 2 (Fig. 74) and take off the cover.2. Remove the main

Strany 88

S E R V I C I N G A N D I N S P E C TI O N17610.7.5 Servicing the cooling systemThe radiator is installed behind the diesel engine. The left part co

Strany 89

S E R V I C I N G A N D I N S P E C TI O N177W L 3 0The temperature indicator light is connected to two tempera-ture sensors; one is located on the e

Strany 90

B A S I C S A F E T Y I N S T R U C T I O N S162 BASIC SAFETY INSTRUCTIONS• Use the loader and attachments only as intended and in serviceable cond

Strany 91 - Operating lever for

S E R V I C I N G A N D I N S P E C TI O N178Checking the coolant level / relling the coolantWARNINGBurn hazard.Hot uid (exceeding 93°C (200°F)) wi

Strany 92

S E R V I C I N G A N D I N S P E C TI O N179W L 3 0Check the coolant level at regular intervals. If you look into the radiator opening (Fig. 79) fro

Strany 93

S E R V I C I N G A N D I N S P E C TI O N180After the coolant has drained completely, ush the system with clear water and making certain to capture

Strany 94 - Button for optional

S E R V I C I N G A N D I N S P E C TI O N181W L 3 0Cleaning the cooling systemClean the dirty radiator with compressed air (Fig. 81). You can also c

Strany 95 - Depressurized

S E R V I C I N G A N D I N S P E C TI O N18210.7.6 Servicing the hydraulic systemWARNINGCrushing/shearing hazard.Moving engine parts can crush and

Strany 96 - Fig. 37

S E R V I C I N G A N D I N S P E C TI O N183W L 3 0Hydraulic uid coolerThe oil radiator is installed behind the diesel engine (Fig. 82). The left p

Strany 97 - Switch for differen

S E R V I C I N G A N D I N S P E C TI O N184Checking the hydraulic uid levelThe hydraulic oil reservoir is located on the left side of the rear fra

Strany 98 - 5.4.5 Changing attachments

S E R V I C I N G A N D I N S P E C TI O N185W L 3 0Adding hydraulic uidIf the uid level is under the »Maximum« mark, add hydraulic uid until the

Strany 99

S E R V I C I N G A N D I N S P E C TI O N186Changing the hydraulic uidWARNINGBurn hazard.The operating temperature of the hydraulic sys-tem is 93°C

Strany 100

S E R V I C I N G A N D I N S P E C TI O N187W L 3 0Once the hydraulic uid has been drained:1. Remove the lter insert Item b (Fig. 87).2. Clean th

Strany 101 - Coupling and

B A S I C S A F E T Y I N S T R U C T I O N S17W L 3 02.1 Organizational measuresThe following safety instructions are directed at the operator / u

Strany 102

S E R V I C I N G A N D I N S P E C TI O N188Changing the return lter elementThe hydraulic system is equipped with a return lter Item 2 (Fig. 86).

Strany 103 - 5.4.6 Bucket Function

S E R V I C I N G A N D I N S P E C TI O N189W L 3 0Fig. 86 Return filter2Fig. 87 Filter insertbac1. Stop the loader on a horizontal surface and

Strany 104

S E R V I C I N G A N D I N S P E C TI O N190Venting the hydraulic system1. Check the uid level in the hydraulic uid reservoir. If necessary, add h

Strany 105 - Level indicator

S E R V I C I N G A N D I N S P E C TI O N191W L 3 010.7.7 Servicing the axlesThe axial piston oil motor of the loader‘s drive hydraulics is mounted

Strany 106 - Fig. 42

S E R V I C I N G A N D I N S P E C TI O N192Fig. 89 Transfer casecdFig. 90 Wheel reductione1. Stop the loader on a horizontal surface and set th

Strany 107 - Loading work 3

S E R V I C I N G A N D I N S P E C TI O N193W L 3 0Changing the axle oilWARNINGBurn hazard.The transmission oil operating temperature can cause seri

Strany 108 - Excavation work 5

S E R V I C I N G A N D I N S P E C TI O N194Once the transmission oil has been drained:1. First ll the wheel reduction transmission, after you have

Strany 109 - 5.4.7 Tip-overs

S E R V I C I N G A N D I N S P E C TI O N195W L 3 010.7.8 Servicing the cab vent lterThe loader is equipped with a dry air lter for ltering the

Strany 110

S E R V I C I N G A N D I N S P E C TI O N19610.7.9 Servicing the brakesWARNINGPersonal injury hazard.The service and parking brakes are essential f

Strany 111

S E R V I C I N G A N D I N S P E C TI O N197W L 3 0The brake uid reservoir is on the left at the back, under-neath the engine enclosure (Fig. 92).

Strany 112

December 10 Edition

Strany 113 - Switch for loader lift

B A S I C S A F E T Y I N S T R U C T I O N S18• If worn or damaged parts need replacement, use only Wacker Neuson replacement parts to ensure opti

Strany 114 - Optional hydraulics

S E R V I C I N G A N D I N S P E C TI O N19810.7.10 Servicing the tires and wheelsWARNINGInjury or explosion hazards. ► Do not attempt to remove o

Strany 115

S E R V I C I N G A N D I N S P E C TI O N199W L 3 01. Stop the loader on a horizontal surface and set the park-ing brake.2. Lower the loader lift ar

Strany 116 - 6 TOWING AND TRANSPORTING

S E R V I C I N G A N D I N S P E C TI O N200Changing wheelsWARNINGInjury hazard.An improperly secured machine can move or fall unexpectedly while ch

Strany 117 - Towing equipment

S E R V I C I N G A N D I N S P E C TI O N201W L 3 01. Stop the loader on a horizontal surface with a hard foun-dation and set the parking brake.2. L

Strany 118 - Disconnecting the

S E R V I C I N G A N D I N S P E C TI O N20210.7.11 Servicing the electrical systemWARNINGElectric shock hazard. ►Always disconnect the battery bef

Strany 119

S E R V I C I N G A N D I N S P E C TI O N203W L 3 0A 40 ampere capacity master fuse is located below the operator’s platform (Fig. 93).Fig. 93 Mas

Strany 120

S E R V I C I N G A N D I N S P E C TI O N204Item Fused function for Box 1 Rating (A)F021 Front headlights 15F022Front w

Strany 121

S E R V I C I N G A N D I N S P E C TI O N205W L 3 0Item Fused function for Box 2 Rating (A)F001Turn signal (blinkers),

Strany 122

S E R V I C I N G A N D I N S P E C TI O N206Battery The battery has a nominal voltage of 12 volts; the battery capacity is 77 Ah. The battery is loc

Strany 123

S E R V I C I N G A N D I N S P E C TI O N207W L 3 0Servicing the batteryRefer to the operator’s manual for the battery. The opera-tor’s manual for t

Strany 124

B A S I C S A F E T Y I N S T R U C T I O N S19W L 3 02.2 Selection and qualication of personnel / basic duties• Personnel being trained, educated

Strany 125

S E R V I C I N G A N D I N S P E C TI O N208Disconnecting and connecting the battery / changing the batteryWARNINGPersonal injury hazards.Do not ope

Strany 126 - Tying down the

S E R V I C I N G A N D I N S P E C TI O N209W L 3 08. Remove the protective cover item 3 (Fig. 97) to gain ac-cess to the cable clamp bolt. Loosen t

Strany 127 - 7 LOWERING LOADER ARMS

S E R V I C I N G A N D I N S P E C TI O N21010.8 Jump-starting / emergency startingWARNINGExplosion and burn hazard.Batteries produce and vent gase

Strany 128

S E R V I C I N G A N D I N S P E C TI O N211W L 3 0Before jump-starting, check if the loader‘s dead battery is functional:1. Switch off all the loa

Strany 129 - Illustration 2

S E R V I C I N G A N D I N S P E C TI O N212Getting ready1. Switch off all the loader‘s electrical controls.2. Switch the starting key to position

Strany 130 - Load holding control

S E R V I C I N G A N D I N S P E C TI O N213W L 3 010.9 Loader storageThe specied measures refer to shutting down and re-start-ing the loader over

Strany 131 - 9 SECURING THE LOADER

S E R V I C I N G A N D I N S P E C TI O N214Preserving the engine1. Clean the engine in a suitable place using a high-pres-sure cleaner.2. Bring t

Strany 132 - 10 SERVICING AND INSPECTION

S E R V I C I N G A N D I N S P E C TI O N215W L 3 0Remove preservatives from the engine1. Remove the closures from the intake and exhaust open-ing o

Strany 133

T R O U B L E S H O O TI N G A ND E M E R G EN CY M AI NT E NA NC E216Fault / malfunction Possible cause RemedyEngine does not start Handbrake not

Strany 134

T R O U B L E S H O O TI N G A ND E M E R G EN CY M AI NT E NA NC E217W L 3 0Fault / malfunction Possible cause RemedyThe engine is getting too hot

Strany 135

B A S I C S A F E T Y I N S T R U C T I O N S202.3 Safety instructions for certain operating phases• If the wheel loader does not respond as expect

Strany 136

T R O U B L E S H O O TI N G A ND E M E R G EN CY M AI NT E NA NC E218Troubleshooting for transmission pump / oil engineSuction pressureControl pre

Strany 137

T R O U B L E S H O O TI N G A ND E M E R G EN CY M AI NT E NA NC E219W L 3 0Troubleshooting for the loaderDiesel engine spins Ve-hicle does not s

Strany 138

S A F E T Y I NS T R U C TI O N S F O R R EPA I R S22012 SAFETY INSTRUCTIONS FOR REPAIRSObserve in particular:• The basic safety instructions.• The

Strany 139

S A F E T Y I NS T R U C TI O N S F O R R EPA I R S221W L 3 0Articulated frame lock• Always install the articulating joint lock when performing repai

Strany 140

S A F E T Y I NS T R U C TI O N S F O R R EPA I R S222Do not remove seals or sealing wax:• Changing rated pressures for relief valves is prohibited

Strany 141

S A F E T Y I NS T R U C TI O N S F O R R EPA I R S223W L 3 012.2 Engine• Perform repair work only if the loader is secured as described in Section

Strany 142

S A F E T Y I NS T R U C TI O N S F O R R EPA I R S224Before performing welding work on the loader• Disconnect the battery as described in this Oper

Strany 143

S A F E T Y I NS T R U C TI O N S F O R R EPA I R S225W L 3 012.4 Hydraulic system• Before performing repair work, relieve the pressure in the hydra

Strany 144

F i n a l s h u t d o w n o F t h e l o a d e r / d e c o m m i s s i o n i n g22613 FINAL SHUTDOWN OF THE LOADER / DECOMMISSIONINGShould y

Strany 145

FI N A L S H UT D O W N O F T H E L O A D E R / D E C O M M I SS IO N I NG227W L 3 0Disposing of the loader:• Subsequent recycling of the loader mus

Strany 146

B A S I C S A F E T Y I N S T R U C T I O N S21W L 3 0• When driving on public roads, lanes and squares, ob-serve the valid road trafc regulations

Strany 147

A P P E N D I X22814 APPENDIX14.1 Ordering replacement parts• Wacker Neuson- machine type• Specify the serial number of the machine (see rating pla

Strany 148 - Work to be performed

A P P E N D I X229W L 3 0Loader type:Vehicle ID no.:Engine type:Engine no.:Delivery date:Importer (name; address):Service garage (name; address):Enter

Strany 149

A P P E N D I X2301st InspectionPerformed on:Operating hours:Stamp / signature of the garage2nd InspectionPerformed on:Operating hours:Stamp / signatu

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A P P E N D I X231W L 3 04th InspectionPerformed on:Operating hours:Stamp / signature of the garage6th InspectionPerformed on:Operating hours:Stamp /

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A P P E N D I X2328th InspectionPerformed on:Operating hours:Stamp / signature of the garage10th InspectionPerformed on:Operating hours:Stamp / signat

Strany 152 - 10.3 Lubrication schedule

A P P E N D I X233W L 3 0For personal notes

Strany 153

I N D E X234Index Activating the optional hydraulics ...

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I N D E X235W L 3 0Changing wheels ...

Strany 155

I N D E X236Headlights and rotating beacon ...

Strany 156

I N D E X237W L 3 0Servicing the brakes ...

Strany 157

B A S I C S A F E T Y I N S T R U C T I O N S222.3.2 Safety instructions for other operating modesThese safety instructions refer to special tasks

Strany 158

L I S T O F F I G U R ES238List of guresFig. 1 Document pocket ...

Strany 159 - Handle for the

L I S T O F F I G U R ES239W L 3 0Fig. 24 Lighting / forward warning device ...

Strany 160

L I S T O F F I G U R ES240Fig. 47 Switch for loader lift arm vibration damping...

Strany 161 - Cab tilt lever

L I S T O F F I G U R ES241W L 3 0Fig. 70 Water separator ...

Strany 162

L I S T O F F I G U R ES242Fig. 93 Master fuse ...

Strany 163 - Fig. 65 Cab safety support

L I S T O F F I G U R ES243W L 3 0

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Wacker Neuson SEPreußenstraße 4180809 MünchenTel. +49 89 35402-0Fax +49 89 35402-390Wacker Neuson CorporationP.O. Box 9007Menomonee Falls, WI 53052-9

Strany 165 - Checking the en

B A S I C S A F E T Y I N S T R U C T I O N S23W L 3 0• Use lifting devices to raise and support parts and as-semblies exceeding 10 kg (22 lbs) weig

Strany 166

B A S I C S A F E T Y I N S T R U C T I O N S24• Should it be necessary to remove safety devices during setup, servicing or repairs, reinstall and c

Strany 167 - Engine oil drain

B A S I C S A F E T Y I N S T R U C T I O N S25W L 3 02.4 Safety instructions for particular hazards2.4.1 Forklift attachmentWARNINGPersonal injur

Strany 168

B A S I C S A F E T Y I N S T R U C T I O N S26WARNINGElectric shock hazard.The operator of the Wheel Loader can be killed if the Wheel Loader comes

Strany 169 - Engine oil filter

B A S I C S A F E T Y I N S T R U C T I O N S27W L 3 02.4.3 Electrical power• Regularly check the loader‘s electrical equipment. De-fects, such as

Strany 170

You have opted for a Wacker Neuson loader – thank you very much for putting your trust in us.Your Wacker Neuson loader is a powerful product with robu

Strany 171 - Water separator

B A S I C S A F E T Y I N S T R U C T I O N S282.4.5 Gas, dust, steam, smoke• Diesel engine exhaust emissions are toxic in concen-trated amounts. D

Strany 172 - Fuel pre-filter, main

B A S I C S A F E T Y I N S T R U C T I O N S29W L 3 0NOTICEUse the appropriate fuel for climate temperature ranges to avoid engine stoppage from fu

Strany 173 - Changing the main

B A S I C S A F E T Y I N S T R U C T I O N S302.5 Transporting and towing / restarting• Instructions are provided in this Operator’s Manual for t

Strany 174 - Venting the fuel

B A S I C S A F E T Y I N S T R U C T I O N S31W L 3 0153111568 91021471213Fig. 3 Location of the Safety labels2.7 Safety labels usedMaintain all

Strany 175

B A S I C S A F E T Y I N S T R U C T I O N S32Safety label 3WarningPersonal injury hazard from falling equipment.Never stand in the unsecured dan

Strany 176 - Air filter elements

B A S I C S A F E T Y I N S T R U C T I O N S33W L 3 0Safety label 5ImportantRemove the starting key and read the Repair Manual before proceeding wi

Strany 177

B A S I C S A F E T Y I N S T R U C T I O N S34Safety label 12WarningPersonal injury hazard. The Wheel Loader can injure people on the work site who

Strany 178 - Radiator

B A S I C S A F E T Y I N S T R U C T I O N S35W L 3 0Safety label 14WarningSafety label 13Warning15 PSI1 BARIf the ROPS / FOPS protective structure

Strany 179

B A S I C S A F E T Y I N S T R U C T I O N S362.8 Safety devices2.8.1 Fire extinguisher Fig. 4 Fire extinguisherFig. 5 Attaching the rotat-in

Strany 180

B A S I C S A F E T Y I N S T R U C T I O N S37W L 3 02.8.3 Seat beltBefore starting the engine:• adjust the seat to provide comfortable access to

Strany 181 - Radiator opening

CONTE NTS2TABLE OF CONTENTSPREFACE ...

Strany 182

B A S I C S A F E T Y I N S T R U C T I O N S382.8.5 Emergency exitFig. 7 Emergency exitThe cab door on the left side of the machine fac-ing the

Strany 183 - Cleaning the cool

B A S I C S A F E T Y I N S T R U C T I O N S39W L 3 02.8.6 Battery disconnect switchDisconnect the battery from the electrical system by rotating

Strany 184

B A S I C S A F E T Y I N S T R U C T I O N S402.8.7 Loader lift arm locking systemApply the locking system for the loader lift arm by shifting the

Strany 185 - Hydraulic fluid

TECHNICAL DATA41W L 3 03 TECHNICAL DATA3.1 Technical descriptionThe loader consists of the vehicle frame, the drive and the axles. The vehicle frame

Strany 186

TECHNICAL DATA42HydraulicsThe loader has two hydraulic systems supplied by a hy-draulic uid reservoir:- hydrostatic drive- steering and working hydra

Strany 187 - Ventilation filter

TECHNICAL DATA43W L 3 0Electrical systemThe electrical system operates at 12 volts and the electrical circuits are protected by fuses to prevent overl

Strany 188

TECHNICAL DATA44Weight specificationsOperating weight 3120 kg 6878 lbPermissible total weight 3400 kg 7496 lbPermissible axle load per axle 2500 kg 55

Strany 189 - Hydraulic fluid drain

TECHNICAL DATA45W L 3 013.3 Product identication number platesA product identication number plate is attached to the loader on the right side of th

Strany 190

TECHNICAL DATA463.4 DimensionsFig. 11 Dimensions

Strany 191 - Filter insert

TECHNICAL DATA47W L 3 0*In the event of deviating tires or reversed wheel rims the dimensions will changeDimensions with 31x15,5-15EM tiresItem Design

Strany 192

CONTE NTS3W L 3 02.6 Final decommissioning / dismantling ...

Strany 193 - Differential

DESCRIP TIO N OF THE IN DICATOR, WA RNI NG AND CO NTROL E LEM ENTS484 DESCRIPTION OF THE INDICATOR, WARNING AND CONTROL ELEMENTS4.1 Operating elemen

Strany 194 - Wheel reduction

DESCRIP TIO N OF THE IN DICATOR, WA RNI NG AND CO NTROL E LEM ENTS49W L 3 0Item Designation1Steering wheel turning knob2Instrument panel3Steering whee

Strany 195

DESCRIP TIO N OF THE IN DICATOR, WA RNI NG AND CO NTROL E LEM ENTS504.2 Control and warning indicator lights• If the indicator lights do not illumin

Strany 196

DESCRIP TIO N OF THE IN DICATOR, WA RNI NG AND CO NTROL E LEM ENTS51W L 3 0Item Designation

Strany 197 - Cab vent filter

DESCRIP TIO N OF THE IN DICATOR, WA RNI NG AND CO NTROL E LEM ENTS52• If the indicator lights do not illuminate properly at the starting sequence, re

Strany 198 - 10.7.9 Servicing the brakes

DESCRIP TIO N OF THE IN DICATOR, WA RNI NG AND CO NTROL E LEM ENTS53W L 3 0Item Designation

Strany 199 - Brake fluid con

DESCRIP TIO N OF THE IN DICATOR, WA RNI NG AND CO NTROL E LEM ENTS544.3 Switches / rocker switchesFig. 14 Switches / rocker switches (1)1 2 3 4 5

Strany 200

DESCRIP TIO N OF THE IN DICATOR, WA RNI NG AND CO NTROL E LEM ENTS55W L 3 0Item Designation

Strany 201

DESCRIP TIO N OF THE IN DICATOR, WA RNI NG AND CO NTROL E LEM ENTS569 10 11 12 13 14 Switches / rocker switchesFig. 15 Swi

Strany 202 - (210 ft.lbs.) (210 ft.lbs.)

DESCRIP TIO N OF THE IN DICATOR, WA RNI NG AND CO NTROL E LEM ENTS57W L 3 0Item Designation

Strany 203

CONTE NTS45.1.1 Fueling ...

Strany 204

DESCRIP TIO N OF THE IN DICATOR, WA RNI NG AND CO NTROL E LEM ENTS584.4 Indicator devicesFig. 16 Indicator devices2 431Item Designation Fun

Strany 205 - Fuse boxes

DESCRIP TIO N OF THE IN DICATOR, WA RNI NG AND CO NTROL E LEM ENTS59W L 3 0

Strany 206

O P E R ATI NG A N D O P E R AT I O N605 OPERATING AND OPERATION5.1 Before starting up 5.1.1 FuelingRead the Operator’s Manual before starting up

Strany 207

O P E R ATI NG A N D O P E R AT I O N61W L 3 0The diesel reservoir is located in the front frame of the loader. The reservoir‘s ller neck is locate

Strany 208

O P E R ATI NG A N D O P E R AT I O N62Before entering the cab• Check that the loader is clean and undamaged.• Check that the handles and steps are

Strany 209

O P E R ATI NG A N D O P E R AT I O N63W L 3 0Check:• Engine oil level• Hydraulic uid level• Coolant level• Fuel level• Check the condition of

Strany 210 - Removing the bat

O P E R ATI NG A N D O P E R AT I O N645.1.3 Doors and windowsThe cab has one door on the left and one on the right.The cab doors can be locked in

Strany 211

O P E R ATI NG A N D O P E R AT I O N65W L 3 05.1.4 Adjusting the steering columnYou can adjust the position of the steering column lengthwise so t

Strany 212

O P E R ATI NG A N D O P E R AT I O N66Fig. 21 Adjusting the opera-tor’s seat32412a5.1.5 Adjusting the operator’s seat1. Height adjustment:There

Strany 213 - Connecting the

O P E R ATI NG A N D O P E R AT I O N67W L 3 02. Weight adjustment:Adjust the weight while sitting in the seat by turning the weight adjustment han

Strany 214

CONTE NTS5W L 3 05.5 Optional equipment ...

Strany 215

O P E R ATI NG A N D O P E R AT I O N68Buckling the seat belt1. Sit back in the operator seat, so that your entire back is touching the seat.2. Pla

Strany 216

O P E R ATI NG A N D O P E R AT I O N69W L 3 0WARNINGPersonal injury or property damage hazard.Adjusting the seat belt while the wheel loader is in

Strany 217

O P E R ATI NG A N D O P E R AT I O N705.2 Starting upWARNINGPossibility of injury or equipment damage from in-operable lights or individual functi

Strany 218

O P E R ATI NG A N D O P E R AT I O N71W L 3 0• Push the lever away from the operator (position 1): – The right turn signal is activated.• Pull th

Strany 219 - Replace it

O P E R ATI NG A N D O P E R AT I O N725.2.2 Wipers and windshield washer systemThe wipers and windshield washer system are switched on/off using t

Strany 220 - A/MB Transmission pump

O P E R ATI NG A N D O P E R AT I O N73W L 3 0Filling the container for the windshield washer systemThe container for the windshield washer system i

Strany 221

O P E R ATI NG A N D O P E R AT I O N745.2.3 Headlights and rotating beaconThe loader is equipped with headlights and taillights. The headlights ar

Strany 222

O P E R ATI NG A N D O P E R AT I O N75W L 3 0The rotating beaconIf you want to use a rotating beacon, mount it on the fastener provided (Fig. 5).Th

Strany 223

O P E R ATI NG A N D O P E R AT I O N765.2.4 Ventilation and heating of the cabVentilationThe cab is ventilated via the doors and rear window. The

Strany 224

O P E R ATI NG A N D O P E R AT I O N77W L 3 0Fig. 29 Ventilation outletsVentilation outletsYou can use the outlets (Fig. 29) to control air ow i

Strany 225

CONTE NTS610.7.7 Servicing the axles...

Strany 226

O P E R ATI NG A N D O P E R AT I O N785.2.6 Starting the engine• Due to the high viscosity in the hydraulic sys-tem at temperatures below 0°C (32°

Strany 227

O P E R ATI NG A N D O P E R AT I O N79W L 3 0Description of the starting processUse the starting key to start the loader‘s engine (Fig. 30).1. Pus

Strany 228

O P E R ATI NG A N D O P E R AT I O N805.3 Propulsion operationDescription of the propulsion hydraulicsSee »Hydraulics« section of 3.1 Technical De

Strany 229

O P E R ATI NG A N D O P E R AT I O N81W L 3 05.3.2 Travel speedWARNINGPersonal injury hazard from tipping or roll-over incidents. To avoid tipping

Strany 230 - 14 APPENDIX

O P E R ATI NG A N D O P E R AT I O N82Changing travel directionsUse the slide switch Item 1 (Fig. 31) to change the loader‘s travel direction. Afte

Strany 231 - A P P E N D I X

O P E R ATI NG A N D O P E R AT I O N83W L 3 0Changing speedsThe loader has an overdrive and a crawler gear. Use the button item 2 (Fig. 31) to shif

Strany 232

O P E R ATI NG A N D O P E R AT I O N84Braking and stoppingTo change the traveling speed independently of the en-gine speed, you can push the brakin

Strany 233

O P E R ATI NG A N D O P E R AT I O N85W L 3 0Changing the travel direction 5.3.3 Stopping and parking• Stop the machine in a safe location out of

Strany 234

O P E R ATI NG A N D O P E R AT I O N865.4 Work operationBefore starting to work with the loader:• Survey the work area to determine if people, veh

Strany 235 - For personal notes

O P E R ATI NG A N D O P E R AT I O N87W L 3 0Each time before starting work• Examine the loader for visible defects prior to each work shift.• Che

Strany 236 - I N D E X

PR E FA C E7W L 3 0PREFACEThis Operator’s Manual describes how to operate and service the loader. It provides operating and maintenance personnel with

Strany 237

O P E R ATI NG A N D O P E R AT I O N885.4.1 Operating lever for Loader lift armsUse the multi-function lever to control the movements of the loade

Strany 238

O P E R ATI NG A N D O P E R AT I O N89W L 3 0Float position ( )• Press the multi-function lever Item A (Fig. 32) forward across the resistance unti

Strany 239

O P E R ATI NG A N D O P E R AT I O N90You can activate the loader lift arms‘s hydraulic connections (Fig.34) using the control lever for the option

Strany 240 - L I S T O F F I G U R ES

O P E R ATI NG A N D O P E R AT I O N91W L 3 0Fig. 33 Operating lever for the optional hydrau-lics ZRLDetent mechanism for the optional hydraulics

Strany 241

O P E R ATI NG A N D O P E R AT I O N92Activating the optional hydraulics using the buttonYou can activate the hydraulic connections of the loader l

Strany 242

O P E R ATI NG A N D O P E R AT I O N93W L 3 0Fig. 36 Depressurized return lineDepressurized return lineFor some attachments, a depressurized retu

Strany 243

O P E R ATI NG A N D O P E R AT I O N94Apply the locking system for the loader lift arm by shifting the lever located to the right of the operator’s

Strany 244

O P E R ATI NG A N D O P E R AT I O N95W L 3 05.4.4 Differential lockActivate the differential lock using the button, item 1, on the multi-function

Strany 245

O P E R ATI NG A N D O P E R AT I O N965.4.5 Changing attachmentsThis Operator’s Manual describes only the use of the fol-lowing attachments:• Lig

Strany 246

O P E R ATI NG A N D O P E R AT I O N97W L 3 01. Before assembly, start-up or maintenance, read the Operator’s Manual for the relevant attachment.2.

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