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Hydronic Air HeaterPureheatOPERATOR’S MANUAL0171942en 00109070171942EN

PUREHEAT™ HYDRONIC AIR HEATER OPERATOR’S MANUAL V. 2, Rev. 09/01/06 vi © 2006 Ground Heaters, Inc. TABLE OF CONTENTS (continued) Page MAIN

PUREHEAT™ HYDRONIC AIR HEATER OPERATOR’SMANUAL © 2006 Ground Heaters, Inc. vii V. 2, Rev. 09/01/06 TABLE OF CONTENTS

PUREHEAT™ HYDRONIC AIR HEATER OPERATOR’S MANUAL V. 2, Rev. 09/01/06 viii © 2006 Ground Heaters, Inc. TABLE OF CONTENTS (continued) Page APPE

PUREHEAT™ HYDRONIC AIR HEATER OPERATOR’S MANUAL SPECIFICATIONS V. 2, Rev. 09/01/06 ix © 2006 Ground Heaters, Inc. SPECIFICATIONS

PUREHEAT™ HYDRONIC AIR HEATER OPERATOR’S MANUAL V. 2, Rev. 09/01/06 x © 2006 Ground Heaters, Inc. LIST OF ABBREVIATIONS The following is a list

PUREHEAT™ HYDRONIC AIR HEATER OPERATOR’S MANUAL – SECTION 1 V. 2, Rev. 09/01/06 © 2006 Ground Heaters, Inc. 1- 1 INTRODUCTION The Pureheat™ Hydr

PUREHEAT™ HYDRONIC AIR HEATER OPERATOR’S MANUAL – SECTION 1 1- 2 © 2006 Ground Heaters, Inc. V. 2, Rev. 09/01/06 1.1 EXTERNAL FEATURES (Ph

PUREHEAT™ HYDRONIC AIR HEATER OPERATOR’S MANUAL – SECTION 1 V. 2, Rev. 09/01/06 © 2006 Ground Heaters, Inc. 1- 3 1-2 1 2 3 9 10 11 16 5 6 7 4 8 14

PUREHEAT™ HYDRONIC AIR HEATER OPERATOR’S MANUAL – SECTION 1 1- 4 © 2006 Ground Heaters, Inc. V. 2, Rev. 09/01/06 1-3 1 6 2 3 4 5 8 1-4 1

PUREHEAT™ HYDRONIC AIR HEATER OPERATOR’S MANUAL – SECTION 1 V. 2, Rev. 09/01/06 © 2006 Ground Heaters, Inc. 1- 5 1.2.3 Inside Rear Doors The foll

PUREHEAT™ HYDRONIC AIR HEATER OPERATOR’S MANUAL – SECTION 1 1- 6 © 2006 Ground Heaters, Inc. V. 2, Rev. 09/01/06 1.3 IDENTIFICATION The

PUREHEAT™ HYDRONIC AIR HEATER OPERATOR’S MANUAL – SECTION 1 V. 2, Rev. 09/01/06 © 2006 Ground Heaters, Inc. 1- 7 1.5.1 Burner Setup, Installation

PUREHEAT™ HYDRONIC AIR HEATER OPERATOR’S MANUAL – SECTION 1 1- 8 © 2006 Ground Heaters, Inc. V. 2, Rev. 09/01/06 9. Do not transport peop

PUREHEAT™ HYDRONIC AIR HEATER OPERATOR’S MANUAL–SECTION 2 V. 2, Rev. 09/01/06 © 2006 Ground Heaters, Inc. 2- 1 START UP, OPERATION AND SHUTDOWN

PUREHEAT™ HYDRONIC AIR HEATER OPERATOR’S MANUAL – SECTION 2 2- 2 © 2006 Ground Heaters, Inc. V. 2, Rev. 09/01/06 2.1.1.5 HX50 Heat Xchangers

PUREHEAT™ HYDRONIC AIR HEATER OPERATOR’S MANUAL–SECTION 2 V. 2, Rev. 09/01/06 © 2006 Ground Heaters, Inc. 2- 3 2.1.4 Insulate Circulation Hoses

PUREHEAT™ HYDRONIC AIR HEATER OPERATOR’S MANUAL – SECTION 2 2- 4 © 2006 Ground Heaters, Inc. V. 2, Rev. 09/01/06 2-42-3 2.2.3 Unloading HX10

PUREHEAT™ HYDRONIC AIR HEATER OPERATOR’S MANUAL–SECTION 2 V. 2, Rev. 09/01/06 © 2006 Ground Heaters, Inc. 2- 5 2-5 Valve #2 2-6 Valve #1 Valve #

PUREHEAT™ HYDRONIC AIR HEATER OPERATOR’S MANUAL – SECTION 2 2- 6 © 2006 Ground Heaters, Inc. V. 2, Rev. 09/01/06 2-7 2-8 2.4.2 Warming the He

PUREHEAT™ HYDRONIC AIR HEATER OPERATOR’S MANUAL–SECTION 2 V. 2, Rev. 09/01/06 © 2006 Ground Heaters, Inc. 2- 7 2.5 OPERATING WITH OPTIONAL ACCE

One Year Limited Warranty (see your distributor to file warranty claim) Ground Heaters, Inc. warrants that the Products described in this Limited War

PUREHEAT™ HYDRONIC AIR HEATER OPERATOR’S MANUAL – SECTION 2 2- 8 © 2006 Ground Heaters, Inc. V. 2, Rev. 09/01/06 2. Place the Five (5) HHS30

PUREHEAT™ HYDRONIC AIR HEATER OPERATOR’S MANUAL–SECTION 2 V. 2, Rev. 09/01/06 © 2006 Ground Heaters, Inc. 2- 9 2-12HX200 HX100 HX50 Support Bar

PUREHEAT™ HYDRONIC AIR HEATER OPERATOR’S MANUAL – SECTION 2 2- 10 © 2006 Ground Heaters, Inc. V. 2, Rev. 09/01/06 2-13Valve #7 Valve #5 Valve

PUREHEAT™ HYDRONIC AIR HEATER OPERATOR’S MANUAL–SECTION 2 V. 2, Rev. 09/01/06 © 2006 Ground Heaters, Inc. 2- 11 11. Connect a heavy duty 10-3

PUREHEAT™ HYDRONIC AIR HEATER OPERATOR’S MANUAL – SECTION 3 V. 2, Rev. 09/01/06 © 2006 Ground Heaters, Inc. 3- 1 BURNER ADJUSTMENT AND SHUTDOWN

PUREHEAT™ HYDRONIC AIR HEATER OPERATOR’S MANUAL – SECTION 3 3- 2 © 2006 Ground Heaters, Inc. V. 2, Rev. 09/01/06 3.1.1.1 Fuel Pressure Adjus

PUREHEAT™ HYDRONIC AIR HEATER OPERATOR’S MANUAL – SECTION 3 V. 2, Rev. 09/01/06 © 2006 Ground Heaters, Inc. 3- 3 3.1.1.3 O2 Content Sampling 1.

PUREHEAT™ HYDRONIC AIR HEATER OPERATOR’S MANUAL – SECTION 3 3- 4 © 2006 Ground Heaters, Inc. V. 2, Rev. 09/01/06 Use air band and shutter set

PUREHEAT™ HYDRONIC AIR HEATER OPERATOR’S MANUAL – SECTION 3 V. 2, Rev. 09/01/06 © 2006 Ground Heaters, Inc. 3- 5 6. Once the Burner lights, sam

PUREHEAT™ HYDRONIC AIR HEATER OPERATOR’S MANUAL – SECTION 4 V. 2, Rev. 09/01/06 © 2006 Ground Heaters, Inc. 4- 1 4-1 MAINTENANCE The Pureheat™

PUREHEAT™ HYDRONIC AIR HEATER OPERATOR’S MANUAL – SECTION 4 4- 2 © 2006 Ground Heaters, Inc. V. 2, Rev. 09/01/06 1. Burner Mounting Flange 2.

PUREHEAT™ HYDRONIC AIR HEATER OPERATOR’S MANUAL – SECTION 4 V. 2, Rev. 09/01/06 © 2006 Ground Heaters, Inc. 4- 3 4. Using the supplied 1¼ in.

PUREHEAT™ HYDRONIC AIR HEATER OPERATOR’S MANUAL – SECTION 4 4- 4 © 2006 Ground Heaters, Inc. V. 2, Rev. 09/01/06 4.2.2.1 Installation (Refe

PUREHEAT™ HYDRONIC AIR HEATER OPERATOR’S MANUAL – SECTION 4 V. 2, Rev. 09/01/06 © 2006 Ground Heaters, Inc. 4- 5 4.3 HIGH ALTITUDE OPERATIONS 1

PUREHEAT™ HYDRONIC AIR HEATER OPERATOR’S MANUAL – SECTION 4 4- 6 © 2006 Ground Heaters, Inc. V. 2, Rev. 09/01/06 4.5 SUMMER STORAGE INSTRUCTIO

PUREHEAT™ HYDRONIC AIR HEATER OPERATOR’S MANUAL – SECTION 5 V. 2, Rev. 09/01/06 © 2006 Ground Heaters, Inc. 5-1 12345678WARNINGFAILURE TO FOLL OW TH

PUREHEAT™ HYDRONIC AIR HEATER OPERATOR’S MANUAL – SECTION 6 V. 2, Rev. 09/01/06 © 2006 Ground Heaters, Inc. 6- 1 TROUBLESHOOTING 6.1 TROUBLESHO

PUREHEAT™ HYDRONIC AIR HEATER OPERATOR’S MANUAL – SECTION 6 6- 2 © 2006 Ground Heaters, Inc. V. 2, Rev. 09/01/06 If problem is not resolved

PUREHEAT™ HYDRONIC AIR HEATER OPERATOR’S MANUAL – SECTION 6 V. 2, Rev. 09/01/06 © 2006 Ground Heaters, Inc. 6- 3 6-1 6.2 HTF LOW LEVEL FAULT A

PUREHEAT™ HYDRONIC AIR HEATER OPERATOR’S MANUAL – SECTION 6 6- 4 © 2006 Ground Heaters, Inc. V. 2, Rev. 09/01/06 6.3 BURNER CONTROL LOCKOUT (R

© 2006 Ground Heaters, Inc. i V. 2, Rev. 09/01/06 This Pureheat™ Hydronic Air Heater manual contains the following: 1. Pureheat™ Hyd

SCHEMATIC AND WIRING DIAGRAM SYMBOL LEGENDA – 1aPUSH BUTTON SWITCH, MOMENTARY, NORMALLY OPEN: A momentary push button switch that CLOSES on activation

SCHEMATIC AND WIRING DIAGRAM SYMBOL LEGENDWIRE JUMP: Used to show wires that are adjacent but are not connected to each other.CONNECTION POINT: Used

CAPACITOR: Used to add starting torque and efficiency to single phase electric motors. Capacitors are rated by Microfarad (µf or mfd) and volts i.e.:

PUREHEAT CONTROL PANEL EXTERIOR LAYOUTHOURSooLINE1GFIMAINBREAKER 1MAINBREAKER 2LINE 2 GFIWARNINGREFER TO OPERATORMANUALTO CLEARFAULTSCABLIGHTOFFONOFFH

FFUJIELECTRICPXR-4C1 C2 AL1 AL3AL2SVPVSELPUREHEAT TEMPERATURE CONTROLA+ -DFUJI MODEL PXR-4BCEHEATING DEMAND INDICATORAPROCESS VALUE (HTF TEMPERATURE)B

L1L32, 21319914211815L31N12L426N217L2L41,19,9BLURED1,12221GGCAB LIGHTSW.HOSE REWIND SW.BURNER SW.PUMPSW.HTF FILLSW.1,15TEMPERATURECONTROLHOURSLINE 1 G

PUREHEAT MAIN CONTROL PANEL EXTERIOR COMPONENT FUNCTION AND IDENTIFICATIONDOOR COMPONENTSBREAKER 1 CURVE 10 15 AMP. (P/N E100-354):Provides ON and OFF

18218224Jumper 26Jumper 2623T1BlankBlankBlankBlank6 78CR1842637CR2423CR3COILNCCOILCOM NO6CR42 311005422112019112 1122224 313 102926 1627RECTIFIER+~~-2

PANEL INTERIOR COMPONENTSCR-1 RELAY (P/N E100-205):Relay CR-1 is controlled by the Low Level Shutdown Device contacts C - B (NO) (normally open). Rela

FOOT SW.232424REDBLUPUMP SW.HTF FILL SW.19WHTWHTBLKBLKRED2526185 64 2101071599+120VACL1BLK11WHT22222WHTWHTWHT22CR-112VAC 7 8 11REWIND CLUTCH3.9A, 12V

© 2006 Ground Heaters, Inc. ii V. 2, Rev. 09/01/06 The licensed gas technician mu

PUREHEAT WIRING SCHEMATIC(SHEET 2)CIRCUIT 1 WITH DIESEL BURNERBURNER CABLEBURNER CABLENBURNER SW.221WHTBLKLOW LEVEL4ORGREDPIN-B (WHT)101313122TS13PIN-

BLKPUREHEAT SAFETY CONTROLSDIESEL BURNER WIRINGREDBLK213TTBLU/WHTWHTWHTL-2L-2L-2L-2L-1LIMITBURNERVALVEIGNALARMALARMC-C+CADCELLYELYELBURNER CONTROL(P/N

BLUREDBURNER CABLEBURNER CABLENLOW LEVEL FAULT LAMP221WHTBLKHOUR METERLOW LEVEL4ORGREDPIN-B (WHT)10RECEPTACLE1313223PIN-E (ORG)PIN-F (RED)PIN-D (BLU)2

PUREHEAT DIESEL BURNER CONTROL SEQUENCE OF OPERATION AND LOCKOUTNORMAL SEQUENCE OF OPERATION:Assuming a normal power up has been completed per Section

GAS BURNERCONTROLP/N P100-338A B C D E F GCOMNOCOILCOILPUREHEAT SAFETY CONTROLSNG/LP BURNER WIRING DIAGRAMl213141516171819202122GL2310F789456SEVEN PIN

PILOTFLAMEMAINALARMPOWERRESETHoneywellBURNER CONTROLSSHoneywellBURNER CONTROLFlame AmplifierReset Button: Press and release to clear Burner ALARM con

15 SECOND FLAME CHECK30 SECOND PRE-PURGE1-3 SECONDSPILOTFLAMEMAINALARMPOWERRESETBURNER SWITCH ONPILOTFLAMEMAINALARMPOWERRESETPILOT GAS VALVE POWEREDPI

+120VACL2N2L4PUMP MOTOR 15.8A 1.5 HP1626171716PUMP262617BLK16BLK26BLK26BLKWHT17WHT1720ACB-2LINELOADLOW LEVELLOGICH NGFCI-2GROUND FAULT INDICATOR LAMPL

PUREHEAT SCHEMATIC – AUXILIARY PUMP PANEL(P/N A109-199) BOOSTER PUMP AND AUXILIARY PUMP PANEL INTERNAL SCHEMATICAuxiliaryPump PaneloAux. Pump CableOUT

PUREHEAT CIRCULATION - BOOSTER PUMP MOTOR WIRINGGNDCIRCULATION - BOOSTER PUMP ASSY.1.5 HP 15.8 FLA 18.8 SFAP/N M100-647PUMP CABLE16174 13YELBLUORGWHI

© 2006 Ground Heaters, Inc. iii V. 2, Rev. 09/01/06 Operator Manual available in French language upon re

PUREHEAT REWIND MOTOR WIRINGV. 2, Rev. 09/01/06A - 17© 2006 Ground Heaters, Inc.DAYTONGEAR MOTOR1/6thHP 120 v. 60 HzP/N E100-212CAPACITOR10 µƒ330VGND

PUREHEAT SAFETY CONTROLS LOW LEVEL SHUTDOWN DEVICE(P/N E100-198)NOTE: CONTROL IS SHOWN IN A NON-POWERED STATEV. 2, Rev. 09/01/06A - 18© 2006 Ground H

HX200 HEAT XCHANGER™ WIRING DIAGRAMBLUE MEDIUMRED LOBLK HIBLOWER MOTORE100-349BRN BRN53124P/N E100-335THERMOSTATP/N M100-740P/N E100-334ROTARY SWITCHC

P/N E100-335THERMOSTATP/N M100-773TOGGLE SWITCHP/N E100-101CAPACITORRECESSED PLUGL-1 BLK T-1 YEL370V 7.5 mfdP/N M100-769BLK HIRED LOBLU MEDBLOWER MOTO

P/N E100-335THERMOSTATP/N M100-773TOGGLE SWITCHP/N E100-101RECESSED PLUGWIRE COLORSBRN = BROWNBLK = BLACKRED = REDWHT = WHITEGRN = GREENBLU = BLUEL-1

PUREHEAT TRAILER JUNCTION BOX AND BATTERY WIRINGBLU = BLUE - BRAKESTRAILER WIRE COLORSBLK = BLACK - NOT USEDRED = RED - LEFT TURNWHT = WHITE - NEGATIV

PUREHEAT TRAILER WIRINGBATTERY WIRE COLORSBLK = BLACK - VEHICLE 12 VOLTS DCWHT = WHITE - NEGATIVE/GROUNDGRN = GREEN - TRAILER BATTERYRED = RED - L

PUREHEAT NG/LP BURNER COMPONENT IDENTIFICATION(P/N P100-673)HONEYWELLRESETPOWERFLAMEALARMPILOTMAINUVHPFGJQMKCEBDLNOIWRSATREGULATOR DUST CAPMANIFOLD GA

PUREHEAT NG/LP BURNER (P/N P100-673)GAS PRESSURE CHECKING AND ADJUSTINGRESETHONEYWELLPOWERFLAMEALARMPILOTMAINREMOVE THE PIPE PLUG AND CONNECT A 0-15&q

PUREHEAT DIESEL BURNER COMPONENT IDENTIFICATION(P/N P100-690)BECKETTCF 800FUEL PRESSURE ADJUSTING SCREWFUEL SYSTEM BLEEDER PORTFUEL PRESSURE TEST PORT

PUREHEAT™ HYDRONIC AIR HEATER OPERATOR’S MANUAL V. 2, Rev. 09/01/06 iv © 2006 Ground Heaters, Inc. TABLE OF CONTENTS Page Technical, Che

SUGGESTED METHOD FOR SECURING THE PUREHEAT ONTO A TRUCK BEDV. 2, Rev. 09/01/06A - 27© 2006 Ground Heaters, Inc.00000000000000000000000000000000000000

BCDAFIHGEABCDEFGHIGEAR MOTOR (P/N E100-212)MOTOR SHAFT ADAPTER (P/N F102-026)KEY, ¼ X ¼ X 1¾ (P/N M100-730)RETAINING RING (P/N M100-707)BRAKE ASSEMBL

PUREHEAT AIR AND SURFACE HEATING ACCESSORIESHX200 Heat Xchanger™(P/N G109-005)BOOSTER PUMP(P/N G109-014)HHS 3004(P/N G302-009)(P/N G109-006)HX50 Heat

BOOSTER PUMP TO PUREHEAT CONNECTINGHTF SUPPLY - FLOW DIRECTIONHTF RETURN - FLOW DIRECTION1.ENSURE VALVES 5,6 AND 7 ARE SHUT.REMOVE THE CAPS AND PLUGS

HX200(P/N G109-005)HX200(P/N G109-005)HX200 HEAT XCHANGER™ TO PUREHEAT CONNECTION LAYOUTHX200(P/N G109-005)HX200(P/N G109-005)FRETURN MANIFOLD2OPENMA

SUPPLY MANIFOLDFILL HOSEFILL HOSE DUST CAPHX100 HEAT XCHANGER™ TO PUREHEAT CONNECTION LAYOUTFRETURN MANIFOLD2OPENMAINPUMPPSIPRESSUREGAUGECHECKVALVE576

HX50 HEAT XCHANGER TO PUREHEAT CONNECTION LAYOUTFRETURN MANIFOLD2OPENMAINPUMPPSIPRESSUREGAUGECHECKVALVE576SHUTOPENSHUT34SHUTOPENHTF SUPPLY - FLOW DIR

PUREHEAT 18,000 SQ. FT THAW LAYOUT (THREE HHS 3004'S AND THREE 4-PORT MANIFOLDS)FRETURN MANIFOLD2OPENMAINPUMPPSIPRESSUREGAUGECHECKVALVE576SHUT34

SUPPLY MANIFOLDFILL HOSEFILL HOSE DUST CAPPUREHEAT 30,000 SQ. FT CURE LAYOUT(FIVE HHS 3004'S AND FIVE 4-PORT MANIFOLDS) FRETURN MANIFOLD2OPENMAIN

PUREHEAT 45,000 SQ. FT FROST PREVENTION LAYOUT(FIVE HHS 3004'S AND FIVE 4-PORT MANIFOLDS) V. 2, Rev. 09/01/06B - 8© 2006 Ground Heaters, Inc.SUP

PUREHEAT™ HYDRONIC AIR HEATER OPERATOR’SMANUAL © 2006 Ground Heaters, Inc. v V. 2, Rev. 09/01/06 TABLE OF CONTENTS

1. Power up the PureHeat as described in section 2 of this manual.2. Place the container of HTF near the access doors for the Hose Reel and the Ma

PUREHEAT VALVE POSITIONS FOR ADDING HTF(Machine not in use)PSIPRESSUREGAUGEMAINPUMPCHECKVALVEFRETURN MANIFOLD5762SHUTOPENOPENSHUTSUPPLY MANIFOLD1. P

ALWAYS:Keep connection devices free of sand and dirt.Rinse in clear water before and after each use.Inspect seals and gaskets before and after each us

PUREHEAT APPLICATIONS AND CAPACITIES(See Appendix pages B-1 – B-10 for accessories connecting)© 2006 Ground Heaters, Inc.V. 2, Rev. 09/01/06C - 1HTF

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